For over 50 years Biach has been a provider of custom designed bolt and stud tensioning systems to diverse industries world wide.
         

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Self Contained Tensioner (SCT)
Next Generation RPV Tensioner Design

Background:
Recognizing the need to further reduce critical path time and lessen manpower requirements and their associated dose, Biach engineers introduced the Biach’s “SCT” (self contained tensioner) for RPV stud detensioning and tensioning during vessel disassembly and re-assembly.

The SCT incorporates a built on pumping system thereby eliminating the need for a central pumping station which currently takes up valuable floor space and requires multiple distribution hoses and cables to each stud tensioner. Rigging hoses, a labor intensive requirement at most sites, is now eliminated.

It also includes Biach’s advanced features of elongation monitoring to eliminate potential trim passes, full hydraulic operation, electronic safety interlock limit switches, LCD text style communication system between tensioners and hoist and tractor control handles for easy movement on the monorail by one operator.

The SCT Tensioner incorporates all of the innovations and safety features found in the QD and QDH designs and uses the latest technology to reap further critical path time savings and reductions in man-rem exposure.

New features:

  • Hose Free Operation
  • Ground Fault Interupion
  • On Board High Flow Pumping System
  • Hoist Control Handles for up/down and left/right movement
  • Turn-of-the-switch Stud Engagement
  • Elimination of Trim Passes > with Elongation Monitoring System (EMS)
  • Improvemed ease of operation > using LCD text style status and instructional screens
  • Quick Change-out Components
  • Hydraulic return of the piston
  • Hydraulically actuated pull system segments - smoother, faster operation and elimination of corrosion concerns
  • Networked Communication boxes and Limit Switches - features that improve the synchronization and operation between tensioner operators.

Benefit:
The SCT includes all of the current features of both the widely successful QD-H Tensioner and the EPN Pump in a single unit. No rigging or hose management or leakage issues.

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